Custom Scan Systems
When an off-the-shelf scanner won’t solve the problem — we build the system that will.
Every inspection and measurement challenge is different. Some require high-speed surface profiling. Some need to fit inside a confined space. Others demand a fully integrated system combining multiple sensor types, motion control, and automated data processing. Persase designs and builds custom scanning systems from the ground up — combining the right sensors, fixturing, motion systems, and software into a single purpose-built solution tailored to your specific application.
Persase custom scan system — purpose-built for a specific inspection or measurement application
What We Build
- Laser line profiler systems — high-speed 2D/3D surface profiling using laser line sensors, ideal for continuous surface inspection, cross-section measurement, and in-line quality control where parts move through the sensor field at production speed
- Multi-sensor scanning systems — systems combining multiple sensor types — 3D scanners, laser line profilers, vision cameras, and contact probes — into a single integrated measurement cell that captures everything needed in a single automated cycle
- Custom fixturing & positioning — purpose-built fixtures, stages, and positioning systems that present the part to the sensor in the correct orientation, every time — critical for repeatable automated measurement
- Robotic & motion-controlled systems — scanners integrated with robot arms, linear axes, rotary stages, and gantry systems for controlled, programmable sensor motion around complex part geometries
- Custom software & data pipelines — purpose-built software that controls the system, processes the scan data, performs analysis, and outputs results in the format your workflow requires — from simple pass/fail signals to full inspection reports
- Turnkey system delivery — Persase handles the full scope from concept through design, build, integration, programming, and commissioning — delivering a tested, working system ready for your environment
Industries That Use This
| Industry | How they use it |
|---|---|
| Aerospace | Custom inspection systems for unique component geometries and flight-critical features that standard off-the-shelf solutions cannot address |
| Defense | Purpose-built scanning and measurement systems for weapons system components, specialized hardware, and secure facility environments |
| Manufacturing | Inline and end-of-line custom inspection systems designed around specific part families, production rates, and quality requirements |
| Engineering | Custom measurement solutions for R&D, test, and validation programs where standard instruments don’t meet the measurement requirement |
the process
How It Works
Every custom system starts with a conversation about the problem. Persase works with you to understand the measurement requirement — what needs to be captured, how accurately, at what speed, and in what environment. From there, the right sensor technology is selected — whether that’s a 3D scanner, a laser line profiler, a vision system, or a combination — and the system architecture is designed around the part geometry, the production environment, and the data output required. Fixturing, motion systems, and software are all specified and designed as part of the same integrated solution, ensuring every component works together from day one.
Persase handles the complete build and integration process — from mechanical design and sensor integration through programming, calibration, and commissioning. Systems are fully tested before delivery and commissioned on site, with operator training included. The result is a purpose-built scanning system that solves your specific measurement problem, fits your environment, and delivers the data your team needs — without the compromises that come with adapting a standard product to a non-standard application. If your problem is unusual, that’s exactly what Persase is built for.