Automated Inspection Programming

3D inspection from scan data

What We Deliver

  • Custom inspection scripts — programmed routines that guide the scanner through every critical feature of your part, the same way every time
  • CAD-to-actual comparison — as-built scan data registered and compared against your nominal CAD model, with full deviation analysis and color maps
  • GD&T tolerance analysis — flatness, straightness, cylindricity, true position, and all other geometric tolerances evaluated automatically against your engineering drawing specifications
  • Datum-based alignment — parts are aligned to your defined datum reference frame before measurement, ensuring every inspection is consistent and traceable to the same reference points regardless of how the part is presented to the scanner
  • Automated report generation — a complete, formatted inspection report produced automatically at the end of every scan — no manual data entry, no spreadsheets
  • Custom report templates — reports built to your format, your tolerances, and your branding — ready to send to customers or submit for compliance
  • Robotic & automated data collection — integration with robotic arms and automated positioning systems for hands-free, repeatable scan acquisition
  • Custom software applications — purpose-built inspection applications tailored to your specific workflow, part family, or production environment

Industries That Use This

IndustryHow they use it
AerospaceAS9100-compliant inspection routines for flight-critical components with automatic FAIR-ready reporting
DefenseRepeatable, traceable inspection programs for weapons system components with DCMA-aligned documentation
ManufacturingProduction-line inspection programs that reduce setup time and eliminate manual reporting for new part families

the process

How It Works

The process starts with your CAD model — the nominal definition of what the part should be. Persase programs a custom inspection routine that begins by aligning the scan data to your defined datum reference frame, anchoring every measurement to the same reference points specified on your engineering drawing. Once aligned, the routine automatically evaluates all GD&T callouts — true position, flatness, cylindricity, profile, runout, and more — comparing the as-built geometry against your tolerance specifications at every controlled feature. The result is a complete color deviation map, a full GD&T results table, and a formatted inspection report — all generated without any manual intervention. For production environments, the entire data collection step can be handled by a robotic or automated system, removing the operator from the process entirely and delivering consistent, traceable results at production speed.